There is always an uneasy balance to be struck in the restoration of old or historic buildings. On the one hand, there is the need to ensure that the character of the building is not compromised, while on the other, functional and cost-effective solutions must be found, without creating an unrealistic maintenance burden.
In the context of restoration and remedial maintenance in historic buildings there is, too, the perennial conundrum of the chronological mismatch of materials. The materials and indeed skills used in a given period may no longer exist. Nowhere is this more evident than in the case of flooring.
Installation practices and flooring materials have changed out of all recognition. Modern systems depend on a synergy with the ‘fabric’ of the building, a consideration which to a large extent was absent in days gone by. In the past, a floor installation may have been “loosely” fixed using square-cut boards of different widths cut from a variety
of species.
This meant that shrinkage between members was unpredictable. The tendency of the boards to distort was accepted as a normal consequence of using timber as a building material. This distortion was, at best, discouraged by using unsophisticated fixing methods such as hammering stout iron nails into boards to “fix” them to underlying joists.
In contrast, today’s flooring systems consist of accurately machined, interlocking boards or wood strips capable of providing a perfectly flat and unbroken floor surface without sacrificing its visual appeal as a natural material. However, in doing so, far greater demands have been placed on constructional details to protect the floor from unacceptable levels of moisture-related movement.
I have seen striking examples of this constructional synergy and the potential for disastrous consequences on a number of consultancy visits to listed buildings. Here, the relationship between the flooring and the constructional fabric of the building (ie, the type of sub-floor construction and the provision of moisture-prevention measures on ground-floor installations) have only been put into the correct context after remedial works have been carried out.
One case involved a recently renovated Grade II-listed building used as a theatre. It had a modern tongued and grooved softwood floor fitted onto ground floor joists suspended directly over an open soil sub-floor. There was no form of moisture protection in evidence, such as the provision of a vapour barrier.
The building had recently been fitted with a central heating system where some of the hot water pipes had been routed within the underfloor void, while the original air bricks within the outer wall had been blocked by a peripheral inner blockwork structure which supported the ground floor joists. The air humidity within the void was measured at 97%, with the consequence that the floor buckled and lifted by about 12in within a few weeks and continued to do so despite repeated attempts to remedy the problem.
This case shows how important it is to understand how
the various constructional elements interplay and relate to each other. In this instance, the lack of a concrete sub-floor with an integral damp-proof course was the main
reason for the failure. The siting of the peripheral blockwork joist mounting also showed a fundamental lack of understanding of the need for underfloor ventilation. The case also illustrates that changes in lifestyle and habit
(ie with the installation of central heating ducts) can be
as much a contributory cause of failure as construction issues and can create new problems in the restoration of older buildings.
Cases like this clearly demonstrate the importance of a moisture barrier, such as a damp-proof course, to ensure the stability of the floor. If the installation of a ground slab is impossible on cost or other grounds, protecting ground floors by a continuous thick-gauge polythene membrane, laid over the existing sub-floor, may serve as an adequate compromise against moisture-induced movement.
In cases where moisture movements are anticipated (including shrinkage) it is advisable to use small-movement flooring timbers such as banga wanga or iroko in order to limit the level of anticipated distortion – although specifiers will generally be careful to obtain evidence that the timber has been legally sourced and only to use companies that can demonstrate full chain of custody back to the forest.
Floors should always be provided with peripheral expansion gaps to take up in-service movement; and, where large floor runs exceeding 12m measured at right angles to the lay of the boards occur, these should be broken with an expansion break to minimise the risk of lifting.
These are just some of the measures which can be used to stabilise timber components used in restoration works. However, none of these on their own is a substitute for having a clear understanding of the existing construction details of the building and their effect and influence on contemporary building materials and systems. This is a process which often falls victim to modern day pressures of time and budget, illustrating, in more ways than one, that uneasy relationship between the old and the new.